Inorganic Zinc Silicate Workshop Primer

Performance and Uses

This product is a two-component, heat-resistant shop primer formulated with inorganic ethyl silicate as the base material, combined with high-purity zinc powder, inert fillers, and specialized solvents. Featuring superior electrochemical cathodic protection properties, it is a dedicated anti-rust primer for steel pretreatment.

  • Powerful Cathodic Protection: High zinc loading provides exceptionally strong galvanic protection and corrosion prevention. It resists salt spray and humid heat to effectively shield steel from rusting during processing, stockpiling, and transportation.

  • Excellent High-Temperature Resistance: Withstands short-term high-temperature baking up to 400°C without ablation or burning, making it ideal for shipyard steel cutting, welding, and heat-straightening processes.

  • Ultra-Fast Drying Speed: Exceptionally quick drying times make it perfectly suited for automated abrasive blasting production lines. Coated steel can be stacked and handled after a short duration without sticking or smudging.

  • Superior Film Compatibility: Offers great sandability and outstanding intercoat adhesion, bonding seamlessly with subsequent epoxy, polyurethane, and heavy-duty anti-corrosive coating systems.

Applications

Designed for steel plate pretreatment production lines in shipyards, steel structures, heavy industrial machinery, and pressure vessels. It is utilized as a temporary protective coating after abrasive blasting to prevent corrosion during storage, transit, cutting, and welding, and is widely used as the first line of defense (shop primer) for industrial steel structures.

描述

Physical Parameters

  • Color: Greyish black, silver grey

  • Gloss: Matt / Flat

  • Standard Film Thickness:

    • Wet Film Thickness (WFT): 65 μm

    • Dry Film Thickness (DFT): 20 μm

  • Theoretical Spreading Rate: Approx. 12.5 ㎡/kg

  • Flash Point: 32°C

  • Density: Approx. 1.38 g/cm³ (after mixing the two components)

Application Instructions

  • Mixing Ratio: Base : Curing Agent = 2 : 1 (by weight)

  • Pot Life (23°C): 2 hours

  • Thinner: Inorganic Zinc Dedicated Thinner

  • Cleaning Solvent: Tap water (Note: For organic solvent-borne coatings, usually a solvent or specialized thinner is required for a complete system flush if the product hardens. Ensure lines are flushed thoroughly while the product is still fluid.)

  • Application Methods: Airless Spray, Conventional Air Spray, or Brush/Roller Coating.

Spraying Parameters

ParameterAirless SprayConventional Air SprayBrush / Roller
Nozzle/Tip Size(Graco) 163T-621/6231.5 ~ 2.0 mm
Fluid Pressure (MPa)15 ~ 350.35 ~ 0.55
Thinning Ratio0 ~ 5%5 ~ 15%5 ~ 15%

Note: Airless and conventional air spray data are for reference only and can be adjusted based on onsite conditions during practical application.

Drying Time & Overcoating Interval

Substrate Temp. (°C)Surface Dry (min)Hard Dry (h)Min. Overcoating Interval (h)Max. Overcoating Interval
540126No limitation
152564No limitation
201542No limitation
30821No limitation

Surface Preparation

  • The steel surface must be clean, dry, and completely free of oil stains, impurities, and salts.

  • Surface cleanliness must reach Sa2.5 grade via abrasive blasting, with the surface profile (roughness) controlled within 35 to 65 μm.

  • To prevent secondary flash rusting, this shop primer must be applied within 4 hours of blasting completion.

  • Existing old paint films must be completely removed by grinding or blasting; this product is not suitable for overcoating or touch-up maintenance over old paint.

Application Conditions

  • Temperature & Humidity: The application temperature range is 5 ~ 40°C with a relative humidity (RH) below 85%. The substrate surface temperature must be at least 3°C above the dew point.

  • Constraints: Humidity levels must be monitored carefully; excessively high humidity may induce whitening or chalking of the film. Outdoor application is strictly prohibited during rain, snow, dense fog, or severe wind and sandstorms.

  • Production Line Safety: Maintain a clean, ventilated, and dry application environment. Avoid dust accumulation or falling debris on the production line while the coating dries.

Coating System Compatibility

  • Subsequent Coats (Intermediate/Topcoats): Epoxy MIO (Micaceous Iron Oxide) Intermediate Paint, Epoxy Anti-Rust Paint, Polyurethane Topcoat, Acrylic Topcoat, or specialized Marine Anti-Corrosive Coatings.

Packaging Specifications

  • Base (Part A): 20 kg

  • Curing Agent (Part B): 10 kg

Storage

  • Store this product in a cool, dry, and well-ventilated indoor warehouse, away from open flames, sparks, and heat sources. Protect from direct sunlight and rain.

  • The storage temperature range must be maintained between 5°C and 30°C. The shelf life is 12 months under normal conditions.

  • The base and curing agent must be stored separately.

Safety Precautions

  • This product contains organic solvents and is a flammable coating. Open flames, welding sparks, and smoking are strictly prohibited at the application and mixing sites. Maintain forced ventilation at all times.

  • Applicators must wear appropriate personal protective equipment (PPE), including organic vapor respirators, safety goggles, and solvent-resistant gloves. Avoid inhalation of paint mist.

  • If the coating contacts the skin, clean it first with a specialized thinner or cleanser, and then wash thoroughly with soap and water. If it splashes accidentally into the eyes, rinse continuously with a large volume of water and seek immediate medical attention.

Disclaimer

  • The protective performance of any coating largely depends on application factors. Surface preparation and film thickness will directly affect the service life of the coating. Users must ensure compliance with the specified application conditions.

  • The data provided in this manual are theoretical values or derived from experimental accumulation. Some data may change due to continuous product improvements without prior notice.

  • When our company’s technical personnel are not present at the application site, the company is solely liable for the quality of the coating product itself.